Bespoke Laser Cut Gaskets by Butser Rubber Ltd

Rubber Moulders | Silicone Rubber Mouldings | Custom Rubber Straps |
Rubber to Metal Bonding

Bespoke Laser Cut Gaskets

We are an industry leading manufacturer and supplier with over 40 years experience of bespoke laser cut gaskets. Our gasket manufacturing facilities are state of the art enabling us to meet the most demanding applications in industries like Aerospace, Defence and Automotive. Butser Rubber are also able to meet recognised inspection and quality standards.

Custom Rubber Mouldings

All of our products are the result of our customer's exact requirements. Whether you require a compression or injection moulding, we are happy to quote. Our services are from the drawing board to the production of tooling, through to the final components. Butser manufactures over 4300 different rubber moulded product lines.

Examples: Moulded Rubber bellows, moulded rubber body assemblies, moulded rubber seals, moulded rubber grommets, moulded rubber housings.

Custom O rings and O Section Seals

Custom O-rings and non-standard O-rings to your specification, we can produce O rings and O section seals and gaskets with a cross section of down to 0.5 mm with a .02mm tolerance (with selected materials). We can manufacture non-standard O-rings and seals in a range of materials, colours and shore hardness's. Please phone to state your requirements. Using our in-house Cryogenic trimming technology and network of laser welding and tool polishers, we can supply seamless O ring sections for when the seal is critical. Examples: Formula 1 O-section head gaskets, discontinued standard O rings, specific material O rings.

Custom Gaskets

Moulded, laser cut, water cut, stamped or fabricated, We can supply custom gaskets in a wide range of spec materials, as well as all stocked rubbers, sponges, plastic foams, paper, card, corks and leathers. We can manufacture self-adhesive backed gaskets using a range of glues including 3M transfer films. We are very happy to quote for your gasket needs.

Rubber to Metal Bonding

Whether it is a complex non-conductive HNBR to copper bonding or a simple steel to natural rubber bonding, Butser has the experience, scope and technology to make it work. From one-offs to mass production we use laboratory tested agents and ultrasonic technology to give your product the best bond possible.

Examples: Anti vibration mounts, engine mounts, rubberised circuit boards, suspension bushes, bonded tyres to wheels, bonded rollers.

Moulded Rubber Retainer Straps

Butser Rubber manufacture both a standard range of straps and custom straps to meet customers needs. Standard Straps come in a selection of sizes and are or moulded from either Natural Rubber 50 IRHD or Neoprene Rubber 50 IRHD. The standard colour is black rubber, The standard sizes are: 30cm (12"), 25cm (10"), 23cm (9"), 20cm (8"), 15cm (6") all are 2.5cm wide (1"). These come with a metal hook at each end of the moulding measuring 3cm x 1cm. Custom moulded rubber straps are to your design and material requirements. Feel free to send a drawing or your existing rubber strap.

Rubber Extrusion

H section, P section, square section, silicone, sponge, coloured, ribbed or reinforced. We can supply extrusion to your needs. We have a number of standard product lines, but are very happy to talk about custom sections, material specs and die-cuttings. Butser is very keen to supply you with the correct product. We can tailor your section to your needs whether you need: colour-matching, heat, flame or steam resistance, food quality grade, tight tolerances or an extrusion that will work in either high and low temperature, please contact us.

Silicone Sponge Sheeting

Moulded, sheet, extrusion, stamped, punched or fabricated, we have a lot of experience with this material. Recent investment in new machinery has made sponge seal and gasket cutting one of our most exciting product lines. With the added advantage of PSA (self-adhesive) backed sponge products, customers have been able to use this type of material in a new manner of ways. For example, self-adhesive sponge seals fixed to aircraft, where the seals do not drop out as the lower housings are removed, making them, "A damn sight easier to fit, replace and work with as you don't need three hands".

Anti-Vibration Mounts

Butser Rubber is a leading custom manufacturer of anti-vibration mounts and special rubber dampers. We supply to a wide range of industrial sectors including aerospace, automotive, defence and commercial and have the facilities to manufacture in almost any material.

Whether you require a one off prototype or thousands of components we offer you a complete bespoke manufacturing service.

Bump Stops & Fenders

As specialists in the design and manufacture of bump stops and fenders Butser Rubber can offer you a totally bespoke service and can manufacture in virtually any type of rubber and silicone rubber material.

Rubber Bellows

From one off through to mass production we offer you a bespoke manufacturing service for rubber bellows all of which can be made to meet industry standards including AMS, DTD, Def Stan and BS.

Typical materials include Nitrile, Butyl, EPDM, FKM/Viton, Silicone and Neoprene.

Rubber Gaiters

Whatever your requirements are for rubber gaiters we will meet them. We design and manufacture our rubber gaiters to high specifications and what's more at a competitive price.

We can also produce them from most rubbers and silicones so please refer to our website and browse through our materials page.

Rubber Grommets

Butser Rubber is able to produce rubber grommets to cover a wide range of applications.

Additionally we can work to Kanban delivery schedules so whether your requirements are for weekly or monthly call offs we can deliver.

Rubber Pipe Clips

From our modern manufacturing facility based in Hampshire we use state of the art German injection moulding machines to produce rubber pipe clips for a wide range of industrial sectors. We also have specialist experience in bonding rubber pipe clips to carbon fibre and hard plastics for the automotive and aerospace industries.

Rubber Feet

Our up to date manufacturing facility also allows us to injection mould and transfer mould rubber feet in a wide range of materials and colours so to find out more please refer to our website.

Rubber Rollers and Wheels

As a unique rubber moulding supplier Butser Rubber has the capabilities to design and manufacture rubber wheels and rollers from a wide range of commercial grade rubber and silicones to meet the demands of today's automotive, aerospace, food & drink and marine industries to name but a few.

Silicone Mouldings

At Butser Rubber we regularly manufacture silicon mouldings using our state of the art injection, compression and transfer moulding facilities including complex bespoke designs to meet our customer's exact specifications.

Tooling and Moulds

By using our wide experience and skills in toolmaking such as milling, turning, spark erosion and laser engraving we can take your idea and turn it into reality from concept through to production including the design and manufacture of injection and rubber mould tooling.

Rubber and Viton Balls

We provide a vast array of industries with a comprehensive range of silicone, viton and rubber balls including defence, marine, aerospace, automotive and food & Drink. We also have a range of in house finishing processes available including freeze trimming and rumbling to remove as much as the seam as possible.

Silicone Sponge

Butser Rubber supplies a vast range of silicone sponge and silicone foam in different colours and grades including flame retardant silicone which is used in industries such as aerospace, automotive, agriculture and defence so to find out more please visit our website.

Rubber Washers and Square Section Seals

Butser Rubber supplies a vast range of silicone sponge and silicone foam in different colours and grades including flame retardant silicone which is used in industries such as aerospace, automotive, agriculture and defence so to find out more please visit our website.

Rubber Caps and Covers

We regularly design and produce custom moulded rubber caps and covers in EPDM, nitrile, natural rubber and silicone and can also manufacture high temperature resistant and chemical resistant rubber caps and covers up to 600 degrees C.

Company Video

Butser Rubber's product range includes: